• English
    • 简体中文 (Chinese (Traditional))
  • Contact
  • Careers
  • News
  • Products
    • Bulk Cable
      • Central Office Cable
      • Coaxial
      • Factory Automation Cables
      • Flat Ribbon Cables
      • High Temperature Cable
      • Hook-Up Wire – Discreet Wiring
      • Languard™ Network Cables
      • Multi-Conductor Silicone Rubber Wire
      • Power Cords
      • Silicone Rubber (Single Conductor)
      • Solar Cable
      • WCX Wireless Coaxial Cables
    • Cable Assemblies
      • Battery Cable Assemblies
      • Built-in Electronic Circuit Cables
      • Factory Automation Cable Assemblies
      • FFC (Flat Flexible Cable)
      • Fibre Optic Assemblies
      • Flat Panel Display
      • High Temperature Cable Assemblies
      • Industrial Low Voltage Cable Assemblies
      • Medical Cable Assemblies
      • HDMI Micro D Cables
      • Microwave Coaxial Cable Assemblies
      • Networking Cable Assemblies
      • Over-Moulded Cable Assemblies
      • RF (Coaxial) Cable Assemblies
      • Sensor Cable Assemblies
      • Solar Cable Assemblies
    • Data Center Cabling
      • Noodl
      • Mini Serial Attached SCSI (Mini-SAS)
      • QSFP+
      • SFP+
    • Automotive Products
      • Automotive Bulk Cable
      • Automotive Cable Assemblies
    • Audio, Video & Broadcast Products
      • Audio, Visual & Broadcast Cable
      • Bluetooth speakers
    • Computer Cable
      • Display Port Cables
      • Languard™ Network Cables
      • Networking Cable Assemblies
      • Smart USB Cable
      • USB-C
      • USB Cables
    • Power Cords
    • Factory Automation Cables
    • High Temperature Cable Assemblies
    • Medical Cable Assemblies
    • WCX Wireless Coaxial Cables
  • Markets
    • Markets

      In today’s ever-changing electronics marketplace, where product life cycles are constantly shrinking, companies need suppliers like Lorom, who can provide quality products and services, including functional samples, in the shortest amount of time. In support of this, our manufacturing philosophy centers upon the concept of vertical integration.

    • Menu

      • Automotive
      • Consumer Electronics
      • Enterprise Network & Communication Equipment
      • Factory Automation
      • Infrastructure & Urban Development
      • Marine & Offshore
      • Medical
      • Professional & Home Appliances
      • Professional Audio, Video & Broadcast
      • Test & Measurement
  • Capabilities
    • Cable Assembly
      • Cable Cut & Strip
      • Final Test
      • Inner & Over Moulding
      • Software & Modelling Tools
      • Strain Relief
      • Stripping Insulation, Dielectrics, Insulation
      • Termination
      • Ultrasound
      • Preparation
    • Cable Manufacturing
      • Cable Innovation
      • Cabling
      • Electron Beam Cross Linking
      • Flat Planar Extrusion
      • Flat Planar Lamination
      • High Speed Low Loss Dielectric Extrusion
      • High Speed Low Loss Dielectric Tape Wrapping
      • High Temperature Melt Extrusion
      • Low Temperature Melt Extrusion
      • Paste Extrusion
      • Shielding
      • Silicone Rubber Extrusion
      • Taping
      • Thermoset Rubber Extrusion
      • Twisting
    • Conductor Manufacturing
    • Connectors
    • Engineering
    • Injection Moulding
    • Metal Stamping
    • PCB Assemblies
    • Product Testing
      • Acoustic Research Laboratory
      • Chemistry Research Laboratory
      • Environmental Research Laboratory
      • Mechanical Research Laboratory
      • Other Research Laboratory
      • Signal Integrity Research Laboratory
    • Rubber Moulding
    • Supply Chain
    • Tooling
    • Vertical Integration
  • About Us
    • Lorom

      The value of any supplier lies in the quality of the products and services that it provides. Since our establishment in 1988, Lorom Industrial Co., Ltd. has experienced an outstanding rate of sales growth as we have become a preferred supplier to a number of Fortune 500 companies.

      We attribute our success to an intense and continuous focus on providing our customers with the highest quality products and services at the most competitive prices in the marketplace. This philosophy serves as the foundation of our Mission to become a globally recognized and preferred supplier of the highest quality electronic assemblies available within the industries that we serve.

      Lorom was founded by a small group of engineers with a focus on research and development. As the company has grown, we have been able to successfully expand both the depth and scope of our capabilities through the addition of top engineers and management professionals with expertise in the fields of electronics, printed circuit board assembly, turnkey product manufacturing, cable assembly technology and industrial design.

    • Read More

      • About Us
      • Values & Ethics
      • Downloads
      • Business Conduct

Lorom

Complete Manufacturing

[Home cable Assemblies] [Home Power Cords]
post

Injection Moulding

June 2, 2015 By

Injection Moulding

Our injection moulding capabilities are ideally suited for producing high volumes of plastic. We use multi-cavity moulds that are capable of producing several parts during every injection cycle of these highly efficient machines.

Advantages of injection moulding are high tolerance, precision, repeatability, large material selection, low labour cost, minimal scrap losses and no post processing of finish parts after moulding.

> 30 complete sets of state of the art injection moulding machines

Moulding capacity 90, 100, 180, 200, 250 & 320 ton

Speak to a Trusted Lorom Expert

Fill in your details and we’ll get back to you as soon as possible
  • This field is for validation purposes and should be left unchanged.

Our Ability

Our experienced manufacturing and engineering team believes that we can design and mould any conventional injection-mouldable material with precision and accuracy to any quality standard that our customers require. We also assist and help guide our customers through a technical process of selecting the best-suited polymers for the injection moulded parts necessary to meet their application.

There are tens of thousands of different materials available for injection moulding, from standard materials to complex materials that are mixed with alloys or blends of previously developed materials, this means, that product designers can choose from a vast selection of materials to find the one that has exactly the right properties.

Materials are chosen based on the strength and function required for the final part, but also, each material has different parameters for moulding that must be considered.

Most thermoplastic polymers may be used in injection moulding process that includes thermoplastic elastomers, we even have the ability to offer thermoset materials through our rubber moulding capabilities.

We Can Mould It

Traditionally, injection moulds have been expensive to manufacture and were only used in high-volume production applications where thousands of parts were produced. LOROM helps keep the cost of tooling at an absolute minimum through our in-house advanced tooling fabrication department, which also helps us meet our customer’s aggressive targets for time to market.

We fabricate, design and select the optimum tool material typically constructed from steel, hardened steel, aluminum, and/or beryllium-copper alloy as the choice of tool moulding material is the primary cost factor.

Steel moulds are generally more expensive to build, but provide longer lifespan, pre-hardened steel moulds are less wear resistant and should be used for lower volume requirements.

We have the capability to heat treat the hardened steel moulds after machining, making them superior in terms of wear resistance and lifespan. Typical hardness ranges between 50 and 60 Rockwell-C (HRC)

With our competent process and material science engineering team we general make the statement that we can mould any conventionally injection-mouldable material.

General Grades:

  • ABS
  • Acetal
  • K Resin
  • Nylon 6/6
  • PET
  • Polypropylene
  • Polyethylene
  • Styrene (crystal clear and opaque)
  • TPE

Engineering Grades (typical):

  • GE Cycoloy
  • GE Lexan
  • GE Noryl
  • GE Noryl GTX
  • GE Ultem
  • GE Valox
  • Dupont LCP
  • Phillips Ryton

Specialized Materials and Materials Processing:

  • Custom Colours
  • Glass Filled
  • Talc Filled
  • Foaming Agents
  • Flame Retardant
  • UV Inhibited
  • UL Approved

Wall Thickness

Choosing the proper wall thickness for your part can have drastic effects on the cost and production speed of manufacturing. While there are no wall thickness restrictions, the goal is usually to choose the thinnest wall possible. Thinner walls use less material, which reduces cost and time to cool therefore reducing cycle time and cost.

The minimum wall thickness that can be used depends on the size and geometry of the part, structural requirements and flow behavior of the resin. The wall thicknesses of an injection-moulded part generally range from 2mm–4mm (0.080″–0.160″). Thin wall injection moulding can produce walls as thin as 0.5mm (0.020″). Dependent on recommended wall thicknesses of the resins.

Uniformity

Thick sections of the moulded finished part take longer to cool than thin ones. During the cooling process, the thinner walls will cool first while the thick walls are still solidifying. As the thick section cools, it shrinks around the already solid thinner section. This causes warping, twisting or cracking to occur where the two sections meet.

LOROM’s manufacturing experience eliminates these potential problems already in the first customer engagement by designing uniform walls throughout the part.

If the application requires wall thickness that are not uniform, we have tool technologies and software flow models providing the optimal tool design eliminating or reducing stress concentrations and abrupt cooling differences.

Interconnect

Thin wall connector parts in complex shapes with very small tolerances, typically in engineered thermoplastic such as LCP glass filled materials.

Also insert injection moulded parts are produced and designed in-house.

Read More

Automotive Parts

From relatively simple parts to complex fuse boxes and power distribution panels

Read More

Consumer Electronics

Complex geometries with a high degree of cosmetic appearance

with the ultimate “feel” and softness, provides our consumers and end users the desired and expected experience.

Read More

Integrated Solutions

Injection moulded parts integrated with mechatronics, switches, faceplates and other human to machine interfaces.


Since our establishment in 1988, Lorom Industrial Co., Ltd. has experienced an outstanding rate of sales growth as we have become a preferred supplier to a number of Fortune 500 companies. We attribute our success to an intense and continuous focus on providing our customers with the highest quality products and services at the most competitive prices in the marketplace. This philosophy serves as the foundation of our Mission to become a globally recognized and preferred supplier of the highest quality electronic assemblies available within the industries that we serve.

  • TERMS & CONDITIONS
  • PRIVACY POLICY
  • COOKIE POLICY
  • SITEMAP

COPYRIGHT ©2022 LOROM INDUSTRIAL CO. LTD. ALL RIGHTS RESERVED

WEBSITE BY TORNADO

Lisconn

Lorom, In-Tech Electronics, and Segue Manufacturing Services are now Lisconn — a new name that reflects our shared 100 years of experience in electronics, engineering, and interconnect innovation. Backed by Cornell Capital, Lisconn brings together the expertise of three industry leaders under one trusted brand.

Learn more about Lisconn and our expanded capabilities at Lisconn.com.